TAKE CARE OF YOUR PRESS PARTS

Automated Parts Washing Systems for Label, Flexo, and Gravure Printing

Improve safety, consistency, and productivity with fully automated washing systems engineered for press parts of all sizes. Flexo Wash machines deliver fast, repeatable cleaning for all ink types while reducing downtime and chemical use.

Proven Performance. Consistent Results.

Automated parts washing eliminates manual cleaning steps that slow production and increase risk. Flexo Wash systems clean press parts in as little as 20 minutes—reducing operator labor, improving safety, and extending equipment life.

Short Cycle Safe Operation All Ink Types
Short cycle times (typical 20–25 min.) Safe and easy operation with minimal maintenance Compatible with water-based, solvent, and UV inks
Efficient two-stage wash and rinse process Closed-loop fluid recirculation to reduce chemical consumption Custom racks for trays, doctor blades, ink pans, and anilox components

Automatic press parts washers for narrow and wide web printing operations.

Label & Narrow Web Presses

Compact systems for label and narrow web operations handle daily cleaning of ink trays, doctor blades, and removable press parts. Models feature:

  • dual-stage wash/rinse tanks,
  • solvent or water-based cleaning solutions,
  • custom racks designed for specific press components.
Result: consistent cleaning quality and safer handling in small-format production environments.

Flexo & Gravure / Wide Web Presses

Engineered for large-format press parts, these systems combine high-volume flow with mechanical movement for thorough coverage. Available with:

  • loading trolleys for easy handling
  • customized washing area
Result: fast, repeatable cleaning performance for wide web and gravure operations.

Efficient Two-Stage Cleaning Process

Each system uses a proven two-step process:

  1. Wash Cycle: A high-flow nozzle arm sprays cleaning liquid across the entire surface area to dissolve ink and coating residues.

  2. Rinse Cycle: A secondary rinse removes residual contaminants before air drying or draining.

All liquids are filtered and recirculated, minimizing waste and ensuring consistent results from cycle to cycle.

Safe, Eco-Conscious Operation

Flexo Wash parts washers use sealed systems that protect operators from solvent exposure and reduce emissions. Optional eco-friendly solutions are available for facilities seeking non-flammable, low-VOC operation.

  • Fully enclosed design

  • Stainless-steel construction for long service life

  • Optional filtration, distillation, or reuse modules

  • UL-listed electrical components and safety interlocks

 

Built to Your Requirements

Every system is configured for your pressroom layout, part dimensions, and ink chemistry. Provide your press make and model, and our team will recommend the correct configuration for cycle time, capacity, and chemical compatibility.

Typical Cycle Comparison

Cleaning Method Average Time Operator Labor Result Consistency
Manual Cleaning 75 minutes High Variable
Flexo Wash Automated 30 minutes Low Consistent

Customer feedback: "It had a direct positive impact on productivity from day one."

FAQ

What is a Flexo Wash parts washer?

A Flexo Wash parts washer is an industry-specific cleaning system designed to remove ink, adhesive, and coating residues from flexographic press components such as doctor blades and chambers, ink trays, pots, sumps, pumps, hoses, and other removable parts.

What types of ink can it clean?

Flexo Wash parts washers are designed to clean:

  • Water-based inks
  • UV inks
  • Solvent-based inks
  • Coatings, laminates, and adhesives
What press components can be washed?

Commonly cleaned components include:

  • Doctor blades, clamps, and chambers
  • Ink pans and trays
  • Pumps, hoses, and fittings
  • Pots, lids, and sumps
  • Other small press parts
How long does a typical wash cycle take?
Typical wash cycles range from 30–45 minutes, depending on ink type, contamination level, part size, and cleaning chemistry.
What cleaning chemicals are used?

Flexo Wash systems can use:

  • Water-based detergents
  • Low-VOC or environmentally friendly cleaners
  • Customer-supplied solvent blends
  • Highly alkaline cleaners for multiple ink systems
Is the washer environmentally friendly?
Yes. Flexo Wash parts washers are designed to reduce solvent usage, minimize wastewater, reuse or filter cleaning solution, and lower VOC emissions.
How often should press parts be washed?
Cleaning frequency depends on press usage and ink type. Best practices include daily cleaning of ink trays and pumps and immediate cleaning after color changes to maintain print quality and component life.
Does a parts washer reduce press downtime?
Yes. Automated cleaning reduces manual labor, speeds up changeovers, and delivers consistent results—helping presses return to production faster.
Can the washer be customized?
Yes. Flexo Wash parts washers can be customized for part size and capacity, ink type, automation level, and filtration or heating options to match your pressroom needs.
What maintenance is required?
Routine maintenance includes monitoring cleaning solutions, cleaning or replacing filters, and inspecting spray systems, pumps, and seals to ensure reliable long-term performance.
What are the benefits of using a Flexo Wash parts washer?
Key benefits include improved print quality, reduced ink contamination, lower labor costs, faster changeovers, extended component life, and a safer, cleaner pressroom.
What information is needed for a parts washer assessment?
To recommend the best solution, Flexo Wash needs basic details such as which parts will be cleaned, their dimensions, and expected quantities per day or week.

Customized Wash Area

 

Request a Custom Configuration

Your account manager will help you identify the correct model based on your press type, ink system, and cleaning requirements.

Let us guide you!

Please fill out the form and let us know how we can help you continue your journey towards higher print quality!